Energy Storage Science and Technology ›› 2025, Vol. 14 ›› Issue (10): 4009-4019.doi: 10.19799/j.cnki.2095-4239.2025.0271

• Energy Storage Test: Methods and Evaluation • Previous Articles     Next Articles

Research on the mechanism of electro-mechanical coupling expansion behavior in all-solid-state lithium metal batteries

Menghui HAN1,2(), Hua ZHANG1(), Jing WU2, Xinrui SUN1,2   

  1. 1.College of Intelligent Manufacturing, Anhui Science and Technology University, Chuzhou 239000, Anhui, China
    2.School of Mechanical Engineering, Southeast University, Nanjing 210000, Jiangsu, China
  • Received:2025-03-27 Revised:2025-04-17 Online:2025-10-28 Published:2025-10-20
  • Contact: Hua ZHANG E-mail:13004024413@163.com;chinafeihong@163.com

Abstract:

To address the instability of the internal solid-solid interfaces in all-solid-state lithium metal batteries caused by the expansion behavior, which leads to poor cyclability, this study examines the effect of the stack pressure on the electrode and solid electrolyte (SE) contact. A two-dimensional axisymmetric force–electric coupling homogeneous battery model was developed using NCM811, Li6PS5Cl, and lithium metal as the cathode, SE, and anode, respectively. The model was constrained to its initial state during the charge-discharge cycles to analyze the factors influencing the internal expansion forces. The results show that lowering the cathode's Young's modulus effectively mitigates the fluctuation in the expansion force. Specifically, a cathode with a Young's modulus of 300 MPa reduced the maximum expansion force to 2.89 MPa, with a peak stress of 12.5 MPa. Adjusting the lithium metal anode thickness (20—200 µm) helps alleviate the volume strain at the SE-anode interface by enabling the deformation of the lithium metal, thereby reducing the anode volume strain and charging-induced swelling stress. These findings highlight the key factors affecting the internal expansion forces and provide design strategies for improving the next-generation ASSLMB performance.

Key words: all-solid-state lithium metal batteries, battery expansion, electro-mechanical coupling, multiphysics model, anode volumetric strain

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