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Design and development of high-stability lithium metal anodes

CUI Yanming1(✉),QIAN Yao1,ZHAO Yanchun1,HUANG Yuanqiao1,CHEN Shiwei1,LIN Jiu1,2(✉)   

  1. 1. Zhejiang Funlithium New Energy Technology Co. Ltd., Ningbo 315201, Zhejiang, China
    2. Jiangxi Ganfeng Lithium Group Co. Ltd., Xinyu 338000, Jiangxi, China
  • Received:2025-11-03 Revised:2025-12-04
  • Contact: LIN Jiu E-mail:cuiyanming@ganfengbattery.com;linjiu@ganfenglithium.com

Abstract: Although lithium metal anodes exhibit an exceptionally high specific capacity and are ideal candidates for high-energy-density rechargeable lithium batteries, safety concerns have severely hindered their practical application. With a heat release significantly surpassing that of other battery components, improving thermal-safety performance of lithium metal anodes is the key to determining the overall safety of lithium-metal batteries. Accordingly, this work develops an ultrathin (20 μm) Li-Zn (Li0.7Zn0.3) alloy anode that is suitable for large-scale production. The as-prepared Li0.7Zn0.3 exhibits exceptional stability and superior safety. This research reveals that this newly designed lithium alloy material remains stable after immersion in organic solvents for 30 days and does not ignite upon contact with water, resolving the issue of pure lithium (Li) catching fire in the presence of water. After storage at 60 ℃ for 30 days, the Li0.7Zn0.3||Cu half-cell delivers 98.5% of the delithiation capacity of a fresh anode, indicating that interfacial side reactions are effectively suppressed. Differential scanning calorimetry (DSC) tests further demonstrates that this alloy anode exhibits superior thermal stability relative to pure Li after 30 cycles at 100% SOC, which is expected to significantly enhance battery safety. Adiabatic rate calorimetry (ARC) tests on pouch cells shows that replacing pure Li with alloy raises the thermal runaway trigger temperature (T2) from 177.8 ℃ to 216.5 ℃. Furthermore, the maximum temperatures (T3) during thermal runaway are reduced from 1940.0 ℃ to 1191.5 ℃. In particular, a high-capacity (53.60 Ah) pouch cell based on this new alloy anode delivers a high energy density of 509.25 Wh/kg and maintains stable cycling for 120 cycles. Collectively, this work introduces a low-cost, easily-prepared Li0.7Zn0.3 alloy with inherently high safety, which markedly elevates the safety profile of lithium metal batteries and furnishes critical technical groundwork for their industrial deployment.

Key words: lithium metal battery, 500 Wh/kg, lithium alloy, high safety, thermal runaway

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