Energy Storage Science and Technology ›› 2025, Vol. 14 ›› Issue (1): 90-103.doi: 10.19799/j.cnki.2095-4239.2024.0574

• Energy Storage Materials and Devices • Previous Articles     Next Articles

Progress of coating process for lithium-ion battery electrodes

Wei CAO1(), Fei CHEN1, Xiangdong KONG2, Zhicheng ZHU1, Xuebing HAN3(), Languang LU3, Yuejiu ZHENG1()   

  1. 1.College of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
    2.Sichuan Cell Technology Co. Ltd, Yibin 644000, Sichuan, China
    3.School of Vehicle and Mobility, State Key Laboratory of Intelligent Green Vehicle and Mobility, Tsinghua University, Beijing 100084, China
  • Received:2024-06-23 Revised:2024-07-23 Online:2025-01-28 Published:2025-02-25
  • Contact: Xuebing HAN, Yuejiu ZHENG E-mail:caowei6790@163.com;hanxuebing@mail.tsinghua.edu.cn;yuejiu_zheng@163.com

Abstract:

Lithium-ion battery electrode coating process is a crucial component in battery manufacturing, significantly affecting energy density, cycle life, and safety of the batteries. As the demand for batteries in the new energy sector increases, ensuring high-quality coatings while enhancing production efficiency has become a key priority for battery manufacturers. In the context of the ongoing trends of digitalization and industrialization in battery manufacturing, this study provides an in-depth analysis of advancements in lithium-ion battery wafer coating techniques; it comparatively examines the characteristics of common coating techniques and identifies critical factors influencing coating quality and efficiency from the perspectives of internal and external flow fields. In addition, this study systematically investigates the optimization strategies for slit extrusion coating using process simulation. Furthermore, it compares and examines the characteristics of various online inspection approaches used in production lines, assessing their impacts on production efficiency and energy density. This study also discusses the practicality and limitations of these inspection approaches, identifies existing research gaps, and outlines future development trends. The aim is to provide theoretical support and practical guidance for optimizing the lithium-ion battery coating process.

Key words: lithium ion battery, coating process, process simulation, slit extrusion coating, online detection

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