Energy Storage Science and Technology ›› 2025, Vol. 14 ›› Issue (3): 913-929.doi: 10.19799/j.cnki.2095-4239.2025.0006

• Emerging Investigator Issue of Energy Storage • Previous Articles     Next Articles

Research progress on micromodification and macrodesign of Zn powder anodes in aqueous Zn metal batteries

Xinyuan JIA(), Xianfu ZHANG(), Long ZHANG()   

  1. School of Materials, Shenzhen Campus of Sun Yat-sen University, Shenzhen 518107, Guangdong, China
  • Received:2025-01-02 Revised:2025-03-15 Online:2025-03-28 Published:2025-04-28
  • Contact: Long ZHANG E-mail:M202310308@xs.ustb.edu.cn;Zhang-xf2022@163.com;zhanglong25@mail.sysu.edu.cn

Abstract:

Zinc (Zn) powder has emerged as a promising anode material for aqueous Zn metal batteries (AZMBs), gaining significant attention for its low cost and high Zn utilization in practical applications. However, its spherical microstructure, which contributes to a high specific surface area and elevated electrochemical reactivity, makes Zn powder anodes prone to degradation mechanisms such as dendrite formation, hydrogen evolution, and corrosion. These side reactions severely compromise the overall electrochemical performance. This review systematically summarizes the latest research progress of Zn powder anodes in AZMBs, emphasizing modification strategies at both the micromodification and macrodesign levels. At the micromodification level, strategies such as Zn powder bulk design, composite Zn powder anode construction, and conductive networks are employed to reduce internal impedance, alleviate volume expansion during charge and discharge, and optimize Zn2+ deposition behavior. These measures significantly enhance rate performance and cycling stability. On the macrodesign front, advanced methods like 3D printing and electrospinning offer precise control over the spatial arrangement and structural layout of Zn powder materials. These strategies improve the organization and functionality of Zn powder anodes, leading to remarkable enhancements in cycling stability and coulombic efficiency. In addition, rheological design strategies present innovative solutions for suppressing side reactions by alleviating Zn2+ deposition stress. This review also outlines prospective development pathways for Zn powder anodes to achieve high-performance and practical applications. It emphasizes the critical importance of advanced characterization techniques and theoretical modeling in elucidating the fundamental failure mechanisms of Zn powder anodes. Furthermore, it stresses the importance of leveraging Zn powder's inherent advantages alongside multifaceted modification strategies to construct highly stable architectures. Finally, the review identifies addressing technological and economic challenges in scalable manufacturing as the core challenge for advancing the practical implementation of Zn powder anodes. These perspectives provide valuable scientific guidance and theoretical support for the ongoing development of high-performance Zn powder anodes in AZMBs.

Key words: aqueous Zn metal batteries, Zn powder anodes, micro-modification, macro-design

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